Product Description
Product Description
Excavator Spare Parts Hydraulic Breaker replacement Cylinder for SB30 SB40 SB81 SB121 SB151
1. The back heads, made from 42Cr steel, are forged according to large proportion,
to fully ensure products’ density and performance, thus improving tightness.
2.Using advanced CNC machine, in strict accordance with products’ technical
requirement to forge products, to ensure each position’s size, convenient to equip.
3.Having international advanced heat treatment technology, ensure heat and
soaking time, which makes the whole get certain hardness ;products are out of
shape at very little rate, thus reduce the possibility of air leakage.
Our Advantages
1)Heating processing technology: Quench and Tempe
2). Surface Treatment: Cold/Hot Zn Plating, Blackening Treatment(Salt Spray Test 48-96 hours), Ni Plating, Cr Plating, Spraying Undercoat, Anti-Rust Paint, Surface Paint, Plastic Paint. Coated Anti-Rust Water, Anti-Rust Oil, etc.
4). Dimension Inspection: Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge, 3 coordinates Measuring instrument.
Processing Procedure
Application
Our company has strict quality management, make sure the hammer plays lasting performance, with superior hitting power, excellent value for money, with advanced technology, to meet the customs requirements. The company produces hammers from small type to large type, with rich series, complete models. The hammer suitable for building demolition, road broken, mining, rock broken and other construction places
Company Profile
We are manufacturer of hydraulic breakers/hammers .The hydraulic breaker parts we have are: front head, back head, cylinder, chisel tool, seal kits ,piston, diaphragm, thrust bush, ring bush, front cover ,rod pin/chisel pin, stop pin, accumulator, through bolt, side bolt , bracket, upper cushion, lower cushion ,damper etc.
we can also make and install excavator hydraulic kits/hammer lines/piping kits/hydraulic installation kits/breaker lines for hydraulic hammer, hydraulic shear, hydraulic crusher, quick coupler, demolition grab, power rammer etc. We can also supply other excavator parts.
Our products are of high quality, reasonable prices and efficient delivery. Our company’s breaker pipelines and spare parts are all independently researched and developed. We have our own production plant, covering an area of about 3000 square meters. Our workers are skilled in craftsmanship and rich in experience, coupled with the blessing of advanced machinery and equipment, the quality of the products delivered is safe and reliable.Our products are not only of first-class quality, but also reasonable prices. It is our aim to provide high-quality products for foreign users. We will make unremitting efforts to make the company bigger and stronger, make friends with global customers, and seek common development and create a better future.
Welcome to visit our factory anytime!!
Packing & Delivery
| Packing | 1.Wood/Paper Case Packing,pallet,protect film,sheet belt. |
| 2.OEM packing in accordance with customers’ requirement. | |
| Shipping | 1.By sea Tinajin port for big amount around 15-30days. |
| 2.By Express(DHL,UPS,TNT) for small amount around 3-7days. | |
| Payment | 1.Small and trial order 100% full payment. |
| 2.Big order by 30% TT in advance and 70% against the BL. |
FAQ
Q:How to order?
Contact with me directly or add my Wechat,Tel or Skype for more details about our products.Or tell me your demand and I will offer according to your requirement.After you confirm,I will send PI for payment.
Q:How to produce?
We can produce according to seal type and sizes.
if you need some customized parts, we can produce according to drawing and samples.
Q:How about delivery time?
15-25 work days after the payment.
Q:How about the package?
Our equipments wrapped by stretch film, packed by pallet or polywood case; or as requested.
Q:Which country have you exported?
Saudi Arabia, America, Thailand, Cyprus, India, Canada, Australia, Peru, Egypt, Brazil, Mexico, Iran, South Africa, etc.
Q:How about the payment?
We accept : T/T, PAYPAL, WESTERN UNION or L/C as usual , 30% advance payment in advance.
You are warmly welcome to visit our factory, our city and our Country !!!
| After-sales Service: | 1year |
|---|---|
| Warranty: | 1 Year |
| Type: | Front Head, Back Head, Cylinder |
| Application: | Hydraulic Hammer Breaker |
| Certification: | CE, ISO9001: 2000 |
| Condition: | Long Life, New |
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders handle the challenges of minimizing friction and wear?
Hydraulic cylinders employ several mechanisms and techniques to effectively minimize friction and wear, ensuring optimal performance and longevity. Minimizing friction and wear is crucial for hydraulic cylinders as it helps to maintain efficiency, reduce energy consumption, and prevent premature failure. Here’s a detailed explanation of how hydraulic cylinders handle the challenges of minimizing friction and wear:
1. Lubrication:
– Proper lubrication is essential for minimizing friction and wear in hydraulic cylinders. Lubricating fluids, such as hydraulic oils, are used to create a thin film between moving surfaces, reducing direct metal-to-metal contact. This lubricating film acts as a protective barrier, reducing friction and preventing wear. Regular maintenance practices include monitoring and maintaining the appropriate lubricant levels to ensure optimal lubrication and minimize frictional losses.
2. Surface Finishes:
– The surface finishes of components in hydraulic cylinders play a crucial role in minimizing friction and wear. Smoother surface finishes, achieved through precision machining, grinding, or the application of specialized coatings, reduce surface roughness and frictional resistance. By minimizing surface irregularities, the risk of wear and friction-induced damage is significantly reduced, resulting in improved efficiency and extended component life.
3. High-Quality Sealing Systems:
– Well-designed and high-quality sealing systems are crucial for minimizing friction and wear in hydraulic cylinders. Seals prevent fluid leakage and contamination while maintaining proper lubrication. Advanced sealing materials, such as polyurethane or composite materials, offer excellent wear resistance and low friction characteristics. Optimal seal design and proper installation ensure effective sealing, minimizing friction and wear between the piston and cylinder bore.
4. Proper Alignment and Clearances:
– Hydraulic cylinders must be properly aligned and have appropriate clearances to minimize friction and wear. Misalignment or excessive clearances can result in increased friction and uneven wear, leading to premature failure. Proper installation, alignment, and maintenance practices, including regular inspection and adjustment of clearances, help ensure smooth and even movement of the piston within the cylinder, reducing friction and wear.
5. Filtration and Contamination Control:
– Effective filtration and contamination control are essential for minimizing friction and wear in hydraulic cylinders. Contaminants, such as particles or moisture, can act as abrasive agents, accelerating wear and increasing friction. By implementing robust filtration systems and proper maintenance practices, hydraulic systems can prevent the ingress of contaminants, ensuring clean and properly lubricated components. Clean hydraulic fluids help minimize wear and friction, contributing to improved performance and longevity.
6. Material Selection:
– The selection of appropriate materials for hydraulic cylinder components is crucial in minimizing friction and wear. Components subject to high frictional forces, such as pistons and cylinder bores, can be made from materials with excellent wear resistance, such as hardened steel or composite materials. Additionally, selecting materials with low coefficients of friction helps reduce frictional losses. Proper material selection ensures durability and minimized wear in critical components of hydraulic cylinders.
7. Maintenance and Regular Inspection:
– Regular maintenance and inspection practices are vital for identifying and addressing potential issues that could lead to increased friction and wear in hydraulic cylinders. Scheduled maintenance includes lubrication checks, seal inspections, and monitoring of clearances. By promptly detecting and rectifying any signs of wear or misalignment, hydraulic cylinders can be kept in optimal condition, minimizing friction and wear throughout their operational lifespan.
In summary, hydraulic cylinders employ various strategies to handle the challenges of minimizing friction and wear. These include proper lubrication, employing suitable surface finishes, utilizing high-quality sealing systems, ensuring proper alignment and clearances, implementing effective filtration and contamination control measures, selecting appropriate materials, and conducting regular maintenance and inspections. By implementing these practices, hydraulic cylinders can minimize friction and wear, ensuring smooth and efficient operation while extending the overall lifespan of the system.
Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders
Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:
- Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
- Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
- Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
- Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
- Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.
In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.
Can you provide real-world examples of machinery that heavily rely on hydraulic cylinders?
Hydraulic cylinders are widely used in various industries and applications due to their ability to provide powerful and precise linear motion. They play a crucial role in enabling the operation of heavy machinery that requires controlled force and movement. Here are some real-world examples of machinery that heavily rely on hydraulic cylinders:
1. Construction Equipment:
– Hydraulic cylinders are extensively used in construction machinery, such as excavators, bulldozers, loaders, and cranes. These machines rely on hydraulic cylinders to perform tasks like lifting heavy loads, extending and retracting booms, tilting buckets, and controlling the movement of various components. Hydraulic cylinders provide the power and precision required to handle the demanding conditions and heavy loads encountered in construction projects.
2. Agricultural Machinery:
– Many agricultural machines, including tractors, combine harvesters, and sprayers, utilize hydraulic cylinders for critical operations. Hydraulic cylinders are used to control the movement of attachments, such as front loaders, backhoes, and plows. They enable functions like lifting and lowering implements, adjusting cutting heights, and controlling the positioning of harvesting equipment. Hydraulic cylinders enhance efficiency and productivity in agricultural operations.
3. Material Handling Equipment:
– Hydraulic cylinders are integral components of material handling equipment, such as forklifts, pallet jacks, and cranes. These machines rely on hydraulic cylinders to lift and lower loads, tilt platforms or forks, and control the movement of lifting mechanisms. Hydraulic cylinders provide the necessary strength and precision to handle heavy loads and ensure safe and efficient material handling operations.
4. Industrial Machinery:
– Various industrial machinery and equipment heavily rely on hydraulic cylinders for critical functions. Examples include hydraulic presses, injection molding machines, metal-forming machines, and hydraulic-powered robots. Hydraulic cylinders enable precise control of force and movement in these applications, allowing for accurate shaping, pressing, and assembly processes.
5. Mining Equipment:
– Hydraulic cylinders are extensively used in mining machinery and equipment. Underground mining machines, such as continuous miners and longwall shearers, utilize hydraulic cylinders for cutting, shearing, and roof support operations. Surface mining equipment, including hydraulic shovels, draglines, and haul trucks, rely on hydraulic cylinders for tasks like bucket movement, boom extension, and vehicle suspension.
6. Automotive Industry:
– The automotive industry extensively utilizes hydraulic cylinders in various applications. Hydraulic cylinders are employed in vehicle suspension systems, power steering systems, convertible tops, and hydraulic brake systems. They enable smooth and controlled movement, precise steering, and efficient braking in automobiles.
7. Aerospace and Aviation:
– Hydraulic cylinders are utilized in aerospace and aviation applications, such as aircraft landing gear systems, wing flaps, and cargo handling equipment. Hydraulic cylinders provide the necessary force and control for extending and retracting landing gear, adjusting wing flaps, and operating cargo doors, ensuring safe and reliable aircraft operations.
8. Marine and Offshore Industry:
– Hydraulic cylinders are essential components in marine and offshore equipment, including ship cranes, winches, and hydraulic-powered anchor systems. They enable lifting, lowering, and positioning of heavy loads, as well as the control of various marine equipment.
These are just a few examples of machinery and industries that heavily rely on hydraulic cylinders. The versatility, power, and precise control offered by hydraulic cylinders make them indispensable in a wide range of applications, where controlled linear motion and force are essential.
editor by CX 2023-10-31