Product Description
Our product
| Model NO. | Max Lifting Capacity(T) | Rated Pressed(Mpa) | Bore Dia(mm) | |||
| WTFC 4TG-E152*4280ZJ | 28.3 | 16 | 158/136/116/95 | |||
| WTFC-5TG-E152*4280ZJ | 28.3 | 16 | 158/136/116/95/75 | |||
| WTFC 4TG-E160*5390ZJ | 32.2 | 16 | 166/141/115/95/75 | |||
| WTFC 4TG-F175*4280ZJ | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*5390ZJ | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*5700ZJ | 49 | 20 | 181/158/136/115 | |||
| WTFC 5TG-F175*5390ZJ | 49 | 20 | 181/158/136/115/95 | |||
| WTFC 5TG-F175*5700ZJ | 49 | 20 | 181/158/136/115/95 | |||
| WTFC 4TG-F185*4650ZJ | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F185*5000ZJ | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F185*5700ZJ | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F185*6180ZJ | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 5TG-F185*5000ZJ | 54.8 | 20 | 191/166/141/115/95 | |||
| WTFC 4TG-F200*6000ZJ | 64 | 20 | 206/181/158/136 | |||
| WTFC 5TG-F200*6500ZJ | 64 | 20 | 206/181/158/136/115 | |||
| WTFC 4TG-F175*4280BH | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*4650BH | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*5390BH | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F185*5700BH | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F185*6000BH | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F185*6180BH | 54.8 | 20 | 191/166/141/115 | |||
| WTFC 4TG-F200*6180BH | 64 | 20 | 206/181/158/136 | |||
| WTFC 4TG-F175*4280JT | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*4650JT | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F175*5390JT | 49 | 20 | 181/158/136/115 | |||
| WTFC 4TG-F200*5700JT | 64 | 20 | 206/181/158/136 | |||
| WTFC 4TG-F200*6180JT | 64 | 20 | 206/181/158/136 | |||
| WTFC 4TG-F175*4450HT | 49 | 20 | 181/158/136/115 | |||
| WTFC 5TG-F200*6180AF | 64 | 20 | 206/181/158/136/115 | |||
| Cylinder Tube O.D. | 203mm–274mm |
| Operating Pressure | 16-20Mpa |
| Numbers of Stage | 3,4,5 |
| Largest Moving Stage Diameter | 110mm–254mm |
| Stroke | 4280mm–6180mm; |
| Closed Length | 1195mm– 1945mm |
| Extended Length | 5475mm–8125mm |
| Oil Port | G1/1″SAE |
| Warranty Period | 14 months after date of production |
| Upper Gear Width | 245-270mm |
| Lower Gar Width | 340-360mm |
| Axis Diameter | 65,60 |
| Mounting Distance | 325-335mm |
Product Advantages:
1 more than 22 years manufacture experience
2 Our own factory
3 ISO9001-2008
4 Competitive price and high quality
4 Competitive price and high quality
5 Based on your drawing or requirement
6 rigid matching control and proper seals
7 Easy install and easy maintain
Product Process
Product process:
1.Raw materials entering the factory, 27SiMn, 40CrMo, ST52, 45# steel tubes or bars for choice
2.Do the pre-treatment including pickling, phosphating and saponification, and then cold-draw the seamless steel tubes.
3.Put the steel tubes into the tempering CHINAMFG to do the stress relief annealing in convenience of the subsequent the processing.
4.Multi-roll straightening machine, with 10 straightening points, achieves the automatic rolling straight improving the efficiency greatly
5.Heat treatment to obtain work pieces with different properties by changing their internal microstructure or surface chemical composition.
6.Cylindrical degree can be controlled within 0.03mm and the surface roughness is up to 0.4 by honing with range:φ40mm-φ450mm and longest length: 12000mm
7.Machining processes to obtain high precision parts with complex shapes strictly according to the detailed drawings.
8.Electroplating production process fulfills the functional and ornamental requirements for coating work pieces of different dimensions according to specific application requirements.
9.Cleaning all the parts by automatic cleaning machine in the special solution and under special temperature control effectively.
10.All the parts are assembled into complete cylinders according to the strict assembly instructions by skillful workers in dust-free workshop.
11.Do proof pressure and performance tests to check whether the cylinders can operate smoothly and stably under the specified pressure with no leakage and deformation.
12.Do the painting including high quality primer and topcoat to obtain beautiful appearance and protect the cylinders against the anticorrosion.
13.Wooden pallet or boxes packing with plastic films wrapped on the surface, suitable for long-time sea transport.
Quality Control:
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely
>14 months warranty and long time track service is offered to solve any problems you meet after sale.
Guarantee and after sale service:
>7 x 24 hours technical support through email
>Goods will be delivered safely on time
>14 months guarantee after destination port arrival
>Life long time track service
After-sales service
Warranty period:
Wantong Hydraulic warrants all cylinders to be free from any defects in material or workmanship under normal use and service for a period of 14 months
Exclusion clause:
This warranty does not cover & WANTONG shall have no responsibility for:
1.Troubleshooting, diagnostic, removal, or reinstallation labor charges;
2.Freight charges for either defective parts or new or repaired parts unless prior written approvalis obtained from WANTONG;
3.Claims for loss of time, inconvenience, loss of use, profits or other consequential damages
4.Conditions from, alteration, accident, misuse, neglect, fire, theft, loss, intentional damage, direct,indirect, consequential, incidental, weather related, or any other type of damage resulting fromthe use of the product;
5.Corrosion unless the material is found to be out of specification;
6.Failure due to contamination introduced to the cylinder;
7.Paint unless out of specification;
diagnostic:
(1)After customers giving a feedback on product quality problems through the network or telephone, CHINAMFG companies will reply within 24 hours
(2)We make every effort to make a diagnosis within 3-5 days or communicate with customers to do a detailed program.
(3)Wantong technology and quality departments have the responsibility to confirm the customer’s question, for troubleshooting.
While customers would better provide as much as possible the product use of operating conditions, product damage photos, video, etc., to accurately determine the product problem and prevent similar problems in the future.
Accessories occur problems at warranty period:
(1) If the customer is anxious, then we can provide free of charge within 5-20 working days [NOTE: According to the parts model, whether have inventory or purchase cycle], air freight should be beard by the customer.
(2) If the customer is not anxious, it is recommended that sending the part to him in the next batch of orders, free of charge.
Hydraulic cylinder problems occur at warranty period:
(1) New cylinder replace;
(2) price discount in the next order;
(3) the “repair fee” pay: repair fee required to within a reasonable range: the cost of CHINAMFG repair problem hydraulic cylinder < repair fee < the cost of production of a new hydraulic cylinder;
(4) for strategic customers, 1 to 1 special treatment.
Our product
Our Slogan:
“Pursue zero defect of our products, and realize zero customers’ complains”
Company introduction:
Founded in 1995, with registration capital of 60 million RMB, ZheJiang CHINAMFG Hydraulic Co., Ltd is specialized in hydraulic products design,R&D and manufacturing.
We mainly produce Hydraulic Cylinder including Vehicle Hydraulic Cylinder, Coal Mining Hydraulic Cylinder, Engineering Hydraulic Cylinder ,Oil field cylinder and CHINAMFG Engineering Hydraulic Cylinder.Also we can design and manufacture various special purpose hydraulic cylinders such as agriculture hydraulic cylinder,industry hydraulic cylinder, 6 DOF platform, machine tools, etc.
We have more than 120 kinds of hydraulic cylinder , our annual capacity is 200 thousand sets of cylinders which makes our company an important production base for hydraulic cylinders.
Our company covers an area of 180 thousand square CHINAMFG (193 thousand square feet),and has more than 500 employees.We have CHINAMFG and advanced production equipments including cold drawing line, heat treatment line, surface treatment line, testing machines and various CNC machines, totally 700 sets of machines.
All production steps are finished in same factory which guarantees good quality and short lead time. All the products have passed validation of ISO/TS16949, CCRI, CCS, and DNV AND ABS,API,etc.
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 22 years;
>Hydraulic Cylinders Certification ISO9001:2008, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client’s requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, CNHTC, CIMC, Wuzheng, Beiben Truck, Baic Group, FOTON, HOWO, JAC, ZheJiang Hyundai, Xihu (West Lake) Dis.n, ZheJiang Automobile, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice
Company advantage:
1 We have an excellent R&D team, they can use advanced design software to make our products make them more precise by accurate measurement
2 To ensure every cylinder qualified, we have built our large size CNC hydraulic testing platform
3 Our quality team will test and record each quality and function requirement to guarantee the products we supply to our customers are the best.
4 22 years experience in manufacture hydarulic cylinder
5 Passed ISO/TS16949
6 Factory direct sale,reasonable get high quality product.
Our customer
Ceritificated&Trade Fair
Packing:
FAQ
FAQ
Q1: Are you a manufacture or a trade company?
A:Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years experience and technologyaccumulation.With strong technical team we could solve any annoyance of you.
Q2: Do you have quality control system?
A:Yes, The quality management system introduced is: ISO/TS 16949:2009-certifiedby NQA and IATF cert.
Q3: How can i get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products.I will talk with you for the details soon!
Q4: Can you tell me the price for the cylinder?
A:
1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q5: Do your products come with a warranty?
A: Yes, we have 1 year warranty. In this year, if the quality problem we will free repair for you.
Q6: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q7: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business.
Q8:What is the delivery time?
A:Within 20 days for samples.15-30 days for bulk production, which is depend on quality, production process and so on.
Q9 What is your main payment term?
A: T/T, L/C,D/A, D/P either is available.
Q10: What’s the MOQ?
A: The MOQ is 1 piece.
| Material: | Steel |
|---|---|
| Usage: | for Tipper,Dump Truck |
| Structure: | Telescopic Cylinder |
| Power: | Hydraulic |
| Standard: | Standard |
| Pressure Direction: | Single-acting Cylinder |
| Customization: |
Available
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Can hydraulic cylinders be integrated with modern telematics and remote monitoring?
Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:
1. Sensor Integration:
– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.
2. Data Transmission:
– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.
3. Remote Monitoring Systems:
– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.
4. Condition Monitoring and Predictive Maintenance:
– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.
5. Performance Optimization:
– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.
6. Integration with Equipment Management Systems:
– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.
7. Enhanced Safety and Fault Diagnosis:
– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.
In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.
Impact of Hydraulic Cylinders on Overall Productivity of Manufacturing Operations
Hydraulic cylinders play a crucial role in enhancing the overall productivity of manufacturing operations. These versatile devices are widely used in various industrial applications due to their ability to generate powerful and controlled linear motion. Let’s explore how hydraulic cylinders impact the overall productivity of manufacturing operations:
- Powerful Force Generation: Hydraulic cylinders are capable of generating high forces, which enables them to handle heavy loads and perform demanding tasks. By providing the necessary force, hydraulic cylinders facilitate efficient and effective operation of machinery and equipment in manufacturing processes. This ability to exert substantial force contributes to increased productivity by enabling the handling of larger workpieces, enhancing process efficiency, and reducing manual labor requirements.
- Precision and Control: Hydraulic cylinders offer precise control over the movement of loads, allowing for accurate positioning, alignment, and repetitive tasks. The smooth and controlled linear motion provided by hydraulic cylinders ensures precise operation in manufacturing processes, such as assembly, material handling, and machining. This precision and control minimize errors, rework, and scrap, leading to improved productivity and higher-quality output.
- Speed and Efficiency: Hydraulic cylinders can operate at high speeds, enabling rapid movement and cycle times in manufacturing operations. The combination of high force and speed allows for faster operation of machinery and equipment, reducing production cycle times and increasing overall throughput. By optimizing the speed and efficiency of manufacturing processes, hydraulic cylinders contribute to improved productivity and output.
- Flexibility and Adaptability: Hydraulic cylinders are highly flexible and adaptable to different manufacturing applications. They can be customized to meet specific requirements, such as load capacity, stroke length, and mounting options. This versatility allows hydraulic cylinders to be integrated into a wide range of machinery and equipment, accommodating diverse manufacturing needs. The ability to adapt to different tasks and environments enhances overall productivity by enabling efficient utilization of resources and facilitating process optimization.
- Reliability and Durability: Hydraulic cylinders are known for their robustness and durability, making them suitable for demanding manufacturing environments. Their ability to withstand heavy loads, repeated use, and harsh operating conditions ensures reliable performance over extended periods. Minimizing downtime due to cylinder failure or maintenance requirements contributes to increased productivity and uninterrupted manufacturing operations.
In summary, hydraulic cylinders have a significant impact on the overall productivity of manufacturing operations. Their powerful force generation, precision and control, speed and efficiency, flexibility and adaptability, as well as reliability and durability, contribute to optimized processes, increased throughput, improved quality, and reduced labor requirements. By leveraging the capabilities of hydraulic cylinders, manufacturers can enhance productivity, streamline operations, and achieve greater efficiency in their manufacturing processes.
How do hydraulic cylinders handle variations in load, pressure, and speed?
Hydraulic cylinders are designed to handle variations in load, pressure, and speed effectively. They incorporate features and components that allow them to adapt to changing operating conditions and maintain optimal performance. Here’s a detailed explanation of how hydraulic cylinders handle variations in load, pressure, and speed:
Variations in Load:
– Hydraulic cylinders are capable of handling variations in load by adjusting the force they exert. The force output of a hydraulic cylinder is determined by the hydraulic pressure and the surface area of the piston. When the load increases, the pressure in the hydraulic system can be adjusted to generate a higher force. This adjustment can be achieved by regulating the flow of hydraulic fluid into the cylinder using control valves. By controlling the pressure and flow, hydraulic cylinders can adapt to different load requirements, ensuring that the force applied is sufficient to handle the load while preventing excessive force that could cause damage.
Variations in Pressure:
– Hydraulic cylinders are designed to handle variations in pressure within the hydraulic system. They are equipped with seals and other components that can withstand high-pressure conditions. When the pressure within the hydraulic system fluctuates, the hydraulic cylinder adjusts accordingly to maintain its performance. The seals prevent fluid leakage and ensure that the hydraulic pressure is effectively transmitted to the piston, allowing the cylinder to generate the required force. Additionally, hydraulic systems often incorporate pressure relief valves and other safety mechanisms to protect the cylinder and the entire system from overpressure conditions.
Variations in Speed:
– Hydraulic cylinders can handle variations in speed through the control of hydraulic fluid flow. The speed of a hydraulic cylinder’s extension or retraction is determined by the rate at which hydraulic fluid enters or exits the cylinder. By adjusting the flow rate using flow control valves, the speed of the cylinder’s movement can be regulated. This allows for precise control over the speed, enabling operators to adapt to varying speed requirements based on the specific task or load. Furthermore, hydraulic systems can incorporate flow control valves with adjustable orifice sizes to fine-tune the speed of the cylinder’s movement.
Load-Sensing Technology:
– Advanced hydraulic systems may incorporate load-sensing technology to further enhance the ability of hydraulic cylinders to handle variations in load, pressure, and speed. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This technology ensures that the hydraulic cylinder provides the necessary force while optimizing energy efficiency. Load-sensing systems are particularly beneficial in applications where the load requirements can vary significantly, allowing hydraulic cylinders to adapt in real-time and maintain precise control over force and speed.
Accumulators:
– Hydraulic systems can also utilize accumulators to assist in handling variations in load, pressure, and speed. Accumulators store hydraulic fluid under pressure, which can be released when needed to supplement the flow and pressure in the system. When there are sudden increases in load or pressure demands, accumulators can provide additional fluid to the hydraulic cylinder, ensuring smooth operation and preventing pressure drops. Similarly, accumulators can assist in maintaining consistent speed by compensating for fluctuations in flow rate. They act as a supplemental energy source, helping hydraulic cylinders respond effectively to variations in operating conditions.
In summary, hydraulic cylinders handle variations in load, pressure, and speed through various mechanisms and components. They can adjust the force output to accommodate different load requirements by regulating hydraulic pressure. The seals and components within hydraulic cylinders allow them to withstand variations in pressure within the hydraulic system. By controlling the flow of hydraulic fluid, hydraulic cylinders can regulate the speed of their movement. Advanced technologies such as load-sensing systems and the use of accumulators further enhance the adaptability of hydraulic cylinders to changing operating conditions. These features and mechanisms enable hydraulic cylinders to maintain optimal performance and provide reliable force and motion control in a wide range of applications.
editor by CX 2023-10-16